Why Choose Mezzanine Handrail & Guardrail Systems?
Mezzanine Handrail Systems for Industrial, Construction and Architectural Applications
Create a safer, clearly defined edge around raised platforms and mezzanine floors with Mezzirail® mezzanine handrail systems from F.H.Brundle.
Designed for industrial and commercial environments, the Mezzirail® system combines BZP square RHS posts, BZP tube and BZP flat bar kick plates to provide a practical guardrail solution for mezzanine floors, raised working areas and industrial walkways.
The system can also be combined with compatible pallet gates, providing a coordinated solution for areas where goods need to be loaded and unloaded from a mezzanine or raised platform.
Shop Mezzirail® online or speak to our technical sales team about your requirements.
What Is Mezzanine Handrail?
A mezzanine handrail is a guardrail or barrier system installed around the exposed edges of a mezzanine floor or raised platform. It helps define the edge of the working area and provides protection for people working or moving around at height.
For industrial applications, a mezzanine handrail system will typically incorporate:
• Upright posts
• Horizontal rails
• A kick plate or toe board
• Suitable fixing arrangements
• Access gates where required
F.H.Brundle’s Mezzirail® system incorporates BZP 50 x 50 x 3.0mm square RHS posts, Ø33.7 x 2.0mm BZP tube and a 150 x 6.0mm BZP flat bar kick plate. F.H.Brundle states that the system is designed to conform to BS 4592-0:2006+A1:2012 for flooring, stair treads and handrails for industrial use.
Mezzirail – Mezzanine Handrail System
The Mezzirail® system provides a modular approach to mezzanine edge protection, allowing the required components to be specified to suit the installation.
The standard system consists of:
BZP square RHS posts
Mezzirail® uses 50 x 50 x 3.0mm square RHS posts to form the vertical supports for the handrail system.
BZP tubular rails
The system uses Ø33.7 x 2.0mm BZP tube for the horizontal rail sections.
BZP kick plates
A 150 x 6.0mm BZP flat bar kick plate forms part of the system, helping to prevent objects from passing beneath the barrier at the mezzanine edge.
Compatible pallet gates
Where a mezzanine requires an opening for loading and unloading, compatible pallet gates can be incorporated into the guardrail arrangement. F.H.Brundle’s pallet gates are designed to integrate with guardrail and toe-board systems and specific models are compatible with Mezzirail®.
Mezzanine Handrail Applications
Construction
Construction projects frequently incorporate temporary or permanent raised platforms, access areas and working levels where effective edge protection needs to be considered.
Mezzanine handrail systems can be used around:
• Raised work platforms
• Industrial floors
• Storage mezzanines
• Access platforms
• Plant and equipment areas
• Walkways
• Maintenance platforms
• Warehouse facilities
• Commercial buildings
• Fabricated steel structures
Mezzirail® provides a modular metal handrail solution that can be specified alongside other F.H.Brundle products, including flooring, stair treads, steel sections, fixings and handrailing components.
For every project, the handrail, barrier, fixings and supporting structure should be assessed against the requirements of the particular installation.
Civil Engineering & Transportation
Raised platforms and access areas are found across infrastructure, engineering and transportation environments.
A robust mezzanine handrail system can help define and protect exposed edges around areas such as:
• Maintenance platforms
• Industrial access areas
• Transport infrastructure facilities
• Plant rooms
• Workshops
• Warehousing and logistics facilities
• Engineering facilities
• Service platforms
• Elevated working areas
For civil engineering and transportation projects, particular consideration should be given to the installation environment, anticipated loads, corrosion exposure, access requirements and the condition of the supporting structure.
For external applications, F.H.Brundle recommends powder coating the Mezzirail® system.
Architectural Applications
Mezzanine handrails don’t have to be purely functional. In architectural and commercial interiors, the railing system can form part of the overall visual language of the building.
Mezzanine barriers can be used within:
• Commercial buildings
• Retail environments
• Offices
• Industrial-style interiors
• Public buildings
• Showrooms
• Warehouses
• Mixed-use developments
• Architectural metalwork projects
When selecting an architectural mezzanine handrail, consider the profile, material, finish, fixing method and surrounding structure as well as the functional requirements.
F.H.Brundle supplies a broad range of handrailing and balustrade products, allowing mezzanine edge protection to be considered alongside other architectural metalwork requirements.
| Application Sector | Typical Applications | Key Considerations | F.H. Brundle Solution |
|---|---|---|---|
| Construction | Raised work platforms, industrial floors, storage mezzanines, access and maintenance platforms | Edge protection, anticipated loads, fixing method and supporting structure | Mezzirail® modular metal handrail system |
| Warehousing & logistics | Storage mezzanines, warehouse walkways, loading areas and raised platforms | High-use environments, pallet movement, edge protection and access | Mezzirail® handrail and compatible pallet-gate solutions |
| Industrial | Plant areas, workshops, maintenance platforms and service areas | Durability, working environment, access requirements and structural support | Modular Mezzirail® system |
| Civil engineering | Engineering facilities, elevated working areas, service platforms and infrastructure | Environmental exposure, loads, corrosion and supporting structure | Mezzirail® with appropriate finish and fixing arrangement |
| Transportation | Transport facilities, maintenance areas and elevated access platforms | Heavy-duty use, environment, access and project-specific requirements | Mezzirail® system for suitable applications |
| Commercial | Commercial buildings, offices, retail spaces and mixed-use developments | Appearance, safety, integration with surrounding structure and finish | Mezzirail® alongside F.H. Brundle architectural metalwork |
| Architectural | Showrooms, industrial-style interiors, public buildings and architectural metalwork | Profile, material, finish, fixing method and visual integration | Mezzirail® and complementary handrail/balustrade products |
Mezzanine Handrail: Application Considerations
| Project Requirement | What to Consider | Why it Matters |
|---|---|---|
| Edge protection | Open edges around platforms, walkways and mezzanines | Helps define and protect exposed areas |
| Supporting structure | Strength and condition of the structure receiving the handrail | Fixings need to be appropriate for the substrate and installation |
| Anticipated loads | Expected forces and use of the handrail/barrier | The complete system should be assessed for the project |
| Environment | Internal, external, industrial or corrosive environments | Material and finish should suit the installation conditions |
| Corrosion protection | Exposure to weather or aggressive environments | F.H.Brundle recommends powder coating Mezzirail® for external applications |
| Access requirements | Pedestrian routes, maintenance access and loading areas | The handrail arrangement needs to accommodate how the area will be used |
| Pallet movement | Whether goods need to be transferred to/from the mezzanine | A compatible pallet gate may be required |
| Aesthetics | Profile, finish and relationship with surrounding architecture | Particularly important in commercial and architectural interiors |
| Installation | Modular components, fixings and on-site assembly | Can influence installation time and practicality |
| Maintenance | Replacement of individual components and ongoing inspection | Modular systems can make maintenance and replacement more manageable |
Mezzanine Pallet Gates
Where pallets or other goods need to be transferred between floor level and a raised mezzanine, a suitable access arrangement is essential.
Pallet gates can provide a controlled opening within a mezzanine guardrail system while maintaining edge protection around the loading area.
F.H.Brundle’s pallet gates are designed for loading and unloading pallets onto mezzanine floors and raised working surfaces. They are designed to integrate with guardrails and toe-board systems, with specific models compatible with the Mezzirail® system.
The 25PG175 pallet gate, for example, is a galvanised system supplied part-assembled to assist with on-site installation and uses a modular design with standard components.
Benefits of a compatible pallet gate system include:
• Provides a dedicated loading and unloading area
• Integrates with the surrounding guardrail
• Compatible with Mezzirail®
• Modular component construction
• Part-assembled for installation
• Individual components can be replaced if damaged
• Galvanised finish for corrosion protection
| Feature | Benefit | Application |
|---|---|---|
| Controlled opening | Provides a dedicated opening for transferring goods | Mezzanine loading areas |
| Edge protection | Maintains a barrier around the loading area when correctly positioned | Raised platforms and mezzanine floors |
| Guardrail integration | Can integrate with surrounding guardrail systems | Mezzanine edge protection |
| Mezzirail® compatibility | Allows the pallet gate to form part of a coordinated system | Projects using Mezzirail® |
| Modular construction | Components can be assembled as part of a modular system | Commercial, industrial and warehouse installations |
| Part-assembled supply | Can assist with on-site installation | Projects where installation efficiency is important |
| Replaceable components | Individual components can be replaced if damaged | High-use industrial and warehouse environments |
| Galvanised finish | Provides corrosion protection | Suitable applications where corrosion resistance is required |
| Pallet loading/unloading | Creates a defined area for transferring pallets | Warehouses, storage mezzanines and raised working areas |
Mezzirail vs Pallet Gates
| Mezzirail® Handrail System | Mezzanine Pallet Gate | |
|---|---|---|
| Primary purpose | Edge protection and guarding | Controlled access opening for pallet transfer |
| Typical location | Around mezzanine floors, platforms and walkways | Mezzanine loading and unloading areas |
| Main users | Pedestrians, workers and maintenance personnel | Personnel transferring pallets or goods |
| System role | Forms the barrier/guardrail | Provides a controlled opening within the barrier |
| Modular | Yes | Yes |
| Compatible with Mezzirail® | Core system | Selected pallet gates are compatible |
| Typical environments | Industrial, commercial, warehouse and architectural | Warehousing, logistics and industrial environments |
| Finish | System finish selected according to application | Galvanised finish on the specified pallet-gate system |
| External use | Powder coating recommended by F.H. Brundle | Check individual product suitability and project requirements |
| Key consideration | Supporting structure, loads, environment and fixing | Loading arrangement, guardrail integration and pallet movement |
Bolt-Down and Side-Fix Mezzirail Options
Different mezzanine structures can require different fixing arrangements.
F.H.Brundle provides Mezzirail® side-fix and bolt-down test reports, allowing project designers and specifiers to review the relevant technical information when determining the suitability of the system for a particular installation.
The appropriate fixing arrangement should be determined from the project design, supporting structure and installation requirements.
Always refer to the relevant technical documentation before specifying or installing a mezzanine handrail system.
How to Choose a Mezzanine Handrail System
Choosing the right mezzanine handrail involves more than selecting a post and rail. The complete installation needs to be considered.
1. Assess the mezzanine structure
Determine how and where the railing will be attached. The supporting structure needs to be capable of accepting the required fixing arrangement and imposed loads.
2. Consider the installation environment
Establish whether the system will be installed internally or externally and consider exposure to moisture, chemicals, impact and other environmental conditions.
3. Determine the required layout
Consider the length of the exposed edge, corners, changes in direction, access points and any areas where equipment or materials need to pass through.
4. Consider kick plates
Where objects could fall from the raised platform, include suitable kick plates or toe boards as required by the project design.
5. Plan access points
If pallets, machinery or materials need to move onto the mezzanine, consider whether a compatible pallet gate or other controlled access solution is required.
6. Check the technical requirements
The required barrier design, dimensions, fixing arrangement and loading requirements will depend on the application. Check the relevant standards, project specification and manufacturer’s technical documentation before installation.
Which Mezzanine Solution Do You Need?
| If Your Project Requires… | Consider… |
|---|---|
| Edge protection around a mezzanine | Mezzirail® handrail system |
| Guarding around a raised work platform | Mezzirail® |
| Protection around a warehouse storage mezzanine | Mezzirail® |
| A barrier around an elevated walkway | Mezzirail® |
| A dedicated opening for pallet transfer | Mezzanine pallet gate |
| Pallet loading/unloading at mezzanine level | Compatible pallet gate system |
| A pallet gate integrated with the handrail | Mezzirail® compatible pallet gate |
| Modular installation | Mezzirail® and modular pallet-gate components |
| An external mezzanine handrail | Mezzirail® with appropriate powder-coated finish |
| Architectural/commercial mezzanine guarding | Mezzirail® with suitable profile and finish |
Why Choose F.H.Brundle for Mezzanine Handrails?
A complete metalwork supplier
F.H.Brundle supplies products across handrailing and balustrade, flooring and stair treads, steel sections, fixings, mesh, fencing and other metal product categories, helping customers source complementary products for construction and engineering projects.
Mezzirail® system components
The Mezzirail® system brings the principal handrail components together, including posts, tube and kick plates, simplifying the process of specifying a complete system.
Technical information available
F.H.Brundle provides technical documentation including Mezzirail® side-fix and bolt-down test reports for project consideration.
Compatible pallet gates
Compatible pallet gates can be specified alongside Mezzirail®, providing a coordinated solution for mezzanine loading areas.
Support from technical sales
If you’re unsure which components you need, F.H.Brundle’s technical sales team can help with product and specification queries. The Mezzirail® product page specifically directs customers to its technical sales advisors for assistance with bespoke requirements.
Order Mezzanine Handrail from F.H.Brundle
Whether you’re specifying a new warehouse mezzanine, upgrading an industrial facility, designing an architectural interior or sourcing components for a civil engineering project, F.H.Brundle provides a practical range of mezzanine handrail, guardrail, kick plate and pallet gate products.
Explore the Mezzirail® range online and select the components required for your installation.
FAQs
Mezzirail® is F.H.Brundle’s mezzanine handrail system, comprising BZP square RHS posts, BZP tubular rails and BZP flat bar kick plates. The system is designed for industrial applications and F.H.Brundle states that it conforms to BS 4592-0:2006+A1:2012.
A mezzanine handrail is a guardrail or barrier installed around the exposed edge of a mezzanine floor or raised platform. It helps provide edge protection for people working or moving around the elevated area and can incorporate rails, posts, kick plates and access gates.
Yes. F.H.Brundle supplies pallet gates designed to work with the Mezzirail® system. These are intended to provide a controlled access point for loading and unloading pallets onto mezzanine floors and raised working surfaces.
A mezzanine pallet gate is an access gate designed for areas where goods such as pallets need to be loaded onto or unloaded from an elevated platform. It forms part of the edge-protection arrangement around the loading area. F.H.Brundle’s pallet gates are designed to integrate with guardrails and toe-board systems.
A mezzanine kick plate, also called a toe board or toe plate, is a low barrier installed along the edge of a raised platform. It helps prevent objects from passing beneath the guardrail and falling from the mezzanine.
F.H.Brundle states that its Mezzirail® system conforms to BS 4592-0:2006+A1:2012, which covers common design requirements and recommendations for installation of flooring, stair treads and handrails for industrial use.
The requirements applicable to a particular installation should always be checked against the current project specification and relevant regulations and standards.
Mezzirail® is designed for industrial applications and can be used around raised working areas such as warehouse mezzanines, subject to the suitability of the complete system for the particular installation.
Mezzirail® can be considered for construction and industrial applications involving mezzanine floors, raised platforms and other elevated working areas. The suitability of the system, fixing arrangement and supporting structure must be assessed for each project.
Yes. Mezzanine guardrails can form part of architectural and commercial interiors as well as industrial environments. The finish and configuration should be selected to suit the design intent and performance requirements of the project.
The fixing method depends on the supporting structure, railing configuration and project requirements. F.H.Brundle provides Mezzirail® side-fix and bolt-down test reports to support specification and assessment of these configurations.
Start by establishing the length and layout of the exposed edge, the supporting structure, required access points, environmental conditions and applicable loading requirements. You can then determine the required posts, rails, kick plates, fixings and any pallet gates.
For bespoke requirements, F.H.Brundle recommends speaking with its technical sales team.
